Printing Industry Services
In-Press Restoration - Central Impression Cylinder Surface Technologies.
Central Impression Cylinder Maintenance Program
Consider the major issues that occur with and around your Central Impression Cylinder
- Corrosion
- Orange Peel
- Surface Integrity
- Reassembly Damage
- Replacement Costs
- Oiling and Cleaning
- Inconsistent Product Quality
- Downtime
- Loss of Production
Delivering and Maintaining Outstanding Results
Competition in the print-market grows fiercer by the day. Heavy investment in press equipment dictates that
print companies must focus on asset-management and look to their maintenance
program as a crucial part of the overall business plan. To stay competitive,
print companies must deliver against ever increasing demands from their
Customers’ for exceptional quality and competitive pricing. For many print
companies, replacing worn or damaged CI cylinders is simply not cost effective.
Without the correct levels of maintenance, they simply start to fall behind in
the market.
For over 50 years,
Metso’s innovations in both Thermal-spraying and
Grinding technology, and in situ application, have revolutionised the way print
companies are maintaining their print equipment. Metso’s objective is to
resolve all of the technical challenges your Company faces with maintenance of
CI cylinder surfaces, leaving you to concentrate on core business activities and
market expansion. Your objective is to simplify maintenance and ensure
consistently high cylinder surface condition, and reduce costs and press
downtime.
All work undertaken by Metso follows stringent guidelines - being one of the
first Thermal-Spray companies in the world to become ISO certified ensures that
we maintain exceptional standards for our worldwide Customer base. Our Quality
Control Systems follow the progress of all projects from start to finish. Metso
engineers visit site to assess the necessary scope of work: - Once determined,
our team will arrive with all the necessary equipment to ensure a smooth project
program, saving you time and money. We operate a global business which runs 24
hours a day, 7 days a week, ensuring the highest service levels to our
Customers.
Metso’s Hypersonic thermal-spray coatings provide exceptional strength and
extremely low porosity.
In situ grinding combines cutting edge technology and materials, ensuring
exceptional tolerances, quality and surface finish.
In situ Grinding and Thermal Spraying
Redefining the Boundaries of Flexographic Print Quality
Striving to Surpass OEM Specifications
Coatings that Deliver Huge Performance Improvements
Metso’s registered trademark thermal-sprayed coatings deliver superior surface
performance. In many instances, they surpass OEM specifications for the CI
cylinder surface.
Eliminating Corrosion and ‘Orange Peel’
Metso coatings are highly resistant to rust, an ever-increasing problem caused by water-based inks.
Metso coated cylinders will not need oiling or cleaning after a down day,
saving you time and money.
2 Year Bond Warranty from an ISO Certified Partner
Metso coatings have exceptional bond strength and are virtually non-porous. They effectively offer a maintenance free surface that comes with our unrivalled warranties.
Reduce the risk of damage during reassembly
Metso thermal spraying and grinding is done in-press, giving substantial savings in downtime and cost. This eliminates the risk of damage during re-assembly, plus, finish-grind tolerances will equal or surpass O.E.M. specifications.
Maintenance Vs Replacement
The expense of replacing worn CI cylinders in simply not cost effective. Metso can restore your existing cylinder in situ to OEM specifications, allowing you to deliver superior print quality and cost savings.
Metso UK Divisions
We have a number of divisions withing the company. Some of our services are
possibly of benefit to you, your colleagues, suppliers or contacts, please take
a closer look for further information...
Turnkey solutions including match-marking, alignment checks, dismantling, packing & protection, containerisation, haulage, shipping & Installation at the destination site.
Carried out by specialist engineering teams consisting of Project Managers, Supervisors, Engineers, Electricians, Fabricators and Welders.
We are the recognized leader for equipment analysis, grinding, thermal spraying and surface repairs.